100-Piece (Kid-Friendly)
Large, easy-to-handle pieces designed perfectly for children and educational markets.
Custom Jigsaw Puzzles Manufacturing
Engineered for retail brands, museum gift shops, fine artists, and promotional campaigns. Featuring zero-dust laser die-cutting, snug interlock, rich vivid inks, and premium rigid box packaging.
- Precision zero-dust die-cutting with satisfying snug piece interlock
- Premium 1.8mm–2.2mm virgin blueboard & recycled greyboard
- High-resolution art reproduction with anti-glare linen embossing
- Flexible piece counts: 100, 300, 500, 1000 & 2000 pieces
- Turnkey presentation: rigid gift box, reference poster & zip storage bag
Quick Configuration
MOQ: 200 setsCustomization Options
Explore all available parameters for Custom Jigsaw Puzzles—from dimensions and custom pieces to specialty papers, premium coatings, and packaging styles.
Piece Counts & Difficulty
Explore standard and custom structural formats engineered for high durability, flat unfolding, and seamless graphic alignment.
500-Piece (Standard)
The classic medium-difficulty puzzle, great for casual family nights and gifting.
1000-Piece (Challenging)
The ultimate challenge for puzzle enthusiasts, creating a massive, framable piece of art.
Custom Die-Cut Shapes
Move beyond standard rectangles with fully custom puzzle outlines (e.g., animal shapes).
Puzzle Materials
Complete your game sets with custom tokens, meeples, pawns, acrylic dice, sand timers, and miniature components.
Premium Blueboard (1.9mm)
High-end imported blue core board. Highly dense, zero puzzle dust, and perfect interlocking click.
Standard Greyboard (2mm)
A cost-effective, thick, and highly durable greyboard that is the industry standard.
Laser-cut Wooden Puzzles
Luxurious natural wood cut with precision lasers. Often features unique "whimsy" piece shapes.
Printing & Finishes
Select from casino-grade blue/black core paperboard, premium ivory artboard, or eco-friendly kraft stock.
Anti-Glare Matte Finish
The preferred finish for enthusiasts. Soft touch and zero glare under bright living room lights.
Vibrant Gloss Finish
A shiny coating that makes bright colors pop. Easy to wipe clean, making it great for kids' puzzles.
Foil Stamping / Spot UV
Add gold foil accents or raised glossy textures to specific areas of the puzzle art.
Precision Die-Cutting
Choose from anti-scratch matte lamination, vibrant gloss coating, foil stamping, spot UV, or classic linen embossing.
Clean Cut (No Puzzle Dust)
We use ultra-sharp dies to ensure clean cuts, dramatically reducing annoying puzzle dust in the box.
Perfect Interlocking Fit
Precision engineering guarantees that pieces click together perfectly and hold securely.
Puzzle Box Types
Sturdy tuck-end boxes, two-piece lid & base rigid boxes, book-style magnetic boxes, and drawer gift boxes.
Large Rigid Box (Lid & Base)
A classic, thick two-piece cardboard box that offers a large canvas for displaying your artwork.
Compact Rigid Box
A smaller, deeper box that saves shelf space and shipping costs, paired with a folded reference poster.
Cylinder Tube Box
A unique and fun cardboard tube packaging, perfect for retail display and gifting.
In-Box Accessories
Protect and organize components with custom thermoformed EVA foam trays, plastic shrink wrap, or tamper-evident seals.
Printed Reference Poster
Include a large, full-color folded poster to help users assemble the puzzle easily.
Resealable Zip Bags
Pack the puzzle pieces in a durable zip-lock bag so pieces are never lost after unboxing.
Mesh Drawstring Bags
A premium, reusable fabric bag for holding puzzle pieces inside the box.
Production Artwork Standards
Follow our prepress engineering standards to ensure accurate color reproduction, exact registration, and clean mechanical die-cutting.
CMYK Color Space
All design files must be exported in CMYK (ISO Coated / GRACoL). Avoid RGB color mode to prevent unintended color shift in print.
300 DPI Resolution
Ensure all raster artwork, textures, and illustrations are at least 300 DPI at 100% scale to guarantee razor-sharp print clarity.
Accepted File Formats
Press-ready PDF (PDF/X-1a or PDF/X-4), Adobe Illustrator (.AI with outlined fonts), or layered Adobe Photoshop (.PSD).
Custom Jigsaw Puzzles Artwork Bleed & Margin Rules
Prepare your design files with confidence using our standard die-line and safe zone specifications illustrated on the left:
- Bleed Line (Red) — 3mm (0.125") Exterior Bleed Margin:
- Extend all background artwork 3mm beyond the trim cut line to ensure no white paper edges appear after precision mechanical die-cutting.
- Cut Line (Trim Line) — Exact Finished Trim Boundary:
- The final physical dimension where our precision die knives cut the cards, boards, or packaging structure.
- Safe Area Line (Blue) — 3mm–5mm Interior Margin Zone:
- Keep all vital text, artwork elements, suit symbols, and logos safely inside the blue dashed line to guarantee they never get clipped.
Production Die-Line Templates (Direct Download)
508x685mm (1000 Pcs) Puzzle Die-Line & Box Spec
CMYK · 3mm Bleed · Precision Grid Cutting Path
609x457mm (500 Pcs) Puzzle Die-Line & Box Spec
CMYK · 3mm Bleed · Precision Grid Cutting Path
Customization Process
Our streamlined manufacturing workflow guarantees precision from initial concept to global delivery.
01
Inquiry & Quotation
Share your dimensions, materials, and quantity to receive a custom quote within 24 hours.
02
Design Review & Preflight
Prepress engineers verify bleed, resolution, and color profiles to provide digital proofs.
03
Sample Preparation & Approval
Get physical white dummies or printed pre-production proofs in 5-7 days for final approval.
04
Mass Production & Compliance
High-precision Heidelberg printing, coating, die-cutting, and automated assembly with strict IPQC.
05
Inspection & Delivery
Full OQC inspection, drop-tested export packaging, and worldwide door-to-door delivery (DDP/FOB).
Frequently Asked Questions
What is the MOQ for custom jigsaw puzzles?
Our standard MOQ for fully customized jigsaw puzzles (including custom box and pieces) is 500 units to ensure cost-efficiency.
What materials do you use for your puzzles?
We use thick, high-quality boards. You can choose between our standard 2mm greyboard or our premium imported high-density blueboard for zero dust and a perfect "click" fit.
Do your puzzles have a lot of puzzle dust?
No. We use ultra-sharp, precision die-cutting machinery to ensure a clean cut, drastically reducing the amount of puzzle dust commonly found in lower-quality products.
Do you include a reference poster in the box?
Yes, we can print and fold a full-color reference poster and place it inside the box to help your customers during assembly.
Do you offer custom die-cut puzzle shapes?
Yes! Aside from standard rectangles, we can create fully custom puzzle outlines (such as animals, logos, or geographical shapes).
